Auto-polishing has gradually become the mainstream of polishing, but many companies and individuals who use automatic polishing equipment do not know enough about the machine itself. Causes improper operation of machinery and frequent failures. This has a lot to do with the disconnection between the processing operation and the mechanical operation in the process of industrial transformation. The reason why it is out of line is that the mechanical structure is not eager to put into production.
Focus on the main structure of the main types of polishing equipment:
Main working principle: The improvement of manual polishing machine compared with manual mechanical machine is mainly automatic consumable compensation, automatic swing polishing, automatic waxing, automatic conveying and so on.
Polishing Workbench: The automatic polishing equipment has a workbench for polishing products. There are round, square, and clamped, various types, which are mainly set according to the polishing products. The workbench is mainly used for fixing products and driving the products for polishing, and ensuring that the surface of the product needs to be polished can be polished. For example, cylindrical side polishing, we need to design an automatic rotating table and fixture to ensure the side five corner polishing.
Polishing consumables: Spindle fixed polishing wheel, manual machine also has this part, which is the main configuration of polishing. During automatic polishing, the spindle under pressure contact polishing product achieves a smooth surface finish by physical polishing. Some of the more automated equipment are also equipped with automatic compensation devices. When the polishing consumables wear out during the polishing process due to long-term wear, the device can automatically compensate for the distance between the consumables and the polished workpiece.
Motor: divided into main motor and servo motor. The main motor is used to drive the spindle to rotate, and the polishing wheel rotates the main power. Generally speaking, the higher the polishing wheel speed, the better the polishing effect. In fact, the automatic polishing equipment mainly uses 7.5 kw and 11kw motors, which basically meet most polishing requirements. The servo motor is mainly used to ensure the stability of the mechanical rocking and polishing operation. Some equipments are not equipped for cost saving or equipment with lower polishing requirements.
Dust-proof device: Manual polishing of dust is highly harmful, although automatic polishing is less due to manual contact, but dust is not reduced. The dust cover device is used for polishing dust of mobile phones, and the dust in the air is greatly reduced by measures such as dusting and dust accumulation, and the dust is harmed to the human body.
In addition, the automatic polishing equipment also has a configuration of air pressure setting, vacuum suction, conveying advancement, etc., and there are often differences due to various types of equipment. In short, whether it is the safety and efficiency of production, or the effect and stability, automatic polishing is more advantageous than manual polishing.